一個企(qi)業所(suo)具有(you)的(de)(de)(de)優勢(shi)或劣勢(shi)的(de)(de)(de)顯著性(xing)(xing)最終(zhong)取決于企(qi)業在(zai)多(duo)大程度上(shang)能夠對相對成本和歧異性(xing)(xing)有(you)所(suo)作為,低成本成為衡(heng)量企(qi)業是(shi)否具有(you)競(jing)爭優勢(shi)的(de)(de)(de)兩(liang)個重要(yao)標(biao)準之一。加強(qiang)成本管理更有(you)效地(di)降低成本,在(zai)企(qi)業經營戰(zhan)略(lve)中(zhong)已處于極其重要(yao)的(de)(de)(de)核心(xin)地(di)位,它從根本上(shang)決定著企(qi)業競(jing)爭力的(de)(de)(de)強(qiang)弱。
現代(dai)經濟(ji)的發(fa)展,世界范圍內的企業(ye)競爭,賦予了成(cheng)本管(guan)理(li)全新(xin)的含(han)義,成(cheng)本管(guan)理(li)的目標不(bu)再(zai)由利潤最(zui)大化這一短期(qi)性的直(zhi)接動因決(jue)定,而是(shi)定位在更具廣度(du)和深度(du)的戰略層面上。從廣度(du)上看,已從企業(ye)內部的成(cheng)本管(guan)理(li),發(fa)展到供應鏈成(cheng)本管(guan)理(li);從深度(du)上看,已從傳(chuan)統(tong)的成(cheng)本管(guan)理(li),發(fa)展到精(jing)益成(cheng)本管(guan)理(li)。
現(xian)代企(qi)(qi)業(ye)面對瞬息萬變的市場環境,既要(yao)求得生存,更要(yao)求得長期成長和發展。因此,成本管理目(mu)標必須定位在客(ke)戶(hu)(hu)滿意這一基點上,立足(zu)于(yu)為客(ke)戶(hu)(hu)創造價(jia)值的目(mu)標觀,已遠遠超(chao)越了傳統的以利潤或(huo)資產(chan)等(deng)價(jia)值量為惟(wei)一準繩的目(mu)標規,它服務于(yu)確(que)立企(qi)(qi)業(ye)競爭(zheng)優(you)勢(shi),形(xing)成長期有效的經營能(neng)力。
現代(dai)企(qi)(qi)業(ye)(ye)(ye)的(de)競爭(zheng),不(bu)僅(jin)僅(jin)是產品或服務的(de)競爭(zheng),己擴展到企(qi)(qi)業(ye)(ye)(ye)的(de)整個供(gong)應鏈(lian)(lian)(lian)之(zhi)間(jian)(jian)的(de)較量。企(qi)(qi)業(ye)(ye)(ye)之(zhi)間(jian)(jian)的(de)競爭(zheng),實質(zhi)上表現為企(qi)(qi)業(ye)(ye)(ye)供(gong)應鏈(lian)(lian)(lian)之(zhi)間(jian)(jian)的(de)競爭(zheng)。企(qi)(qi)業(ye)(ye)(ye)供(gong)應鏈(lian)(lian)(lian)中的(de)有關各(ge)方如供(gong)應商、制(zhi)造(zao)工廠(chang)、分銷商、客(ke)戶等各(ge)環(huan)節(jie)(jie)的(de)資源合理(li)安排和有效利(li)用,整個供(gong)應鏈(lian)(lian)(lian)成(cheng)(cheng)本(ben)低(di)于相互競爭(zheng)的(de)其他供(gong)應鏈(lian)(lian)(lian),該供(gong)應鏈(lian)(lian)(lian)具有較強的(de)競爭(zheng)能力,處于供(gong)應鏈(lian)(lian)(lian)上的(de)各(ge)節(jie)(jie)點企(qi)(qi)業(ye)(ye)(ye)的(de)成(cheng)(cheng)本(ben)隨著供(gong)應鏈(lian)(lian)(lian)成(cheng)(cheng)本(ben)的(de)優化而(er)降(jiang)低(di),企(qi)(qi)業(ye)(ye)(ye)的(de)競爭(zheng)力會得到加(jia)強。
精益(yi)成本管理思想的(de)精髓就在(zai)(zai)于(yu)追求最小(xiao)供(gong)應(ying)(ying)鏈(lian)(lian)(lian)成本。在(zai)(zai)供(gong)應(ying)(ying)鏈(lian)(lian)(lian)的(de)各(ge)個環節中不斷(duan)地消除不為客(ke)戶增(zeng)(zeng)值的(de)作(zuo)業,杜絕(jue)浪(lang)費(fei),從而(er)達到降(jiang)低(di)供(gong)應(ying)(ying)鏈(lian)(lian)(lian)成本,提高(gao)供(gong)應(ying)(ying)鏈(lian)(lian)(lian)效率的(de)目的(de),最大(da)限度(du)地滿足(zu)客(ke)戶特殊化多樣(yang)化的(de)需求,使企(qi)業的(de)競爭力不斷(duan)增(zeng)(zeng)強。
精益成(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)管(guan)理是構建在為(wei)客戶創造(zao)價值為(wei)前提,以(yi)供(gong)(gong)(gong)(gong)(gong)應(ying)鏈(lian)(lian)(lian)成(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)最小為(wei)目標,從(cong)而實現(xian)對(dui)整(zheng)個企業供(gong)(gong)(gong)(gong)(gong)應(ying)鏈(lian)(lian)(lian)成(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)管(guan)理。如(ru)何實現(xian)供(gong)(gong)(gong)(gong)(gong)應(ying)鏈(lian)(lian)(lian)成(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)最小,正確確認和(he)(he)(he)計量它,顯(xian)得十分(fen)重要(yao)(yao)。從(cong)總體說,供(gong)(gong)(gong)(gong)(gong)應(ying)鏈(lian)(lian)(lian)成(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)應(ying)是為(wei)保證供(gong)(gong)(gong)(gong)(gong)應(ying)鏈(lian)(lian)(lian)正常運(yun)作而支(zhi)付(fu)的(de)(de)(de)各種成(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)和(he)(he)(he)費(fei)用的(de)(de)(de)總和(he)(he)(he)。供(gong)(gong)(gong)(gong)(gong)應(ying)鏈(lian)(lian)(lian)成(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)包(bao)含的(de)(de)(de)內容(rong)十分(fen)廣泛,國外有的(de)(de)(de)學者提出供(gong)(gong)(gong)(gong)(gong)應(ying)鏈(lian)(lian)(lian)成(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)應(ying)包(bao)括:取得成(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)、運(yun)行成(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)、培訓成(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)、維護成(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)、倉儲成(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)、環境成(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)和(he)(he)(he)回收(shou)成(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)。這種供(gong)(gong)(gong)(gong)(gong)應(ying)鏈(lian)(lian)(lian)成(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)劃(hua)分(fen)方(fang)法主(zhu)要(yao)(yao)基于(yu)供(gong)(gong)(gong)(gong)(gong)應(ying)鏈(lian)(lian)(lian)作業過程(cheng)來進行的(de)(de)(de),但并沒有考(kao)慮(lv)不同類型成(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)對(dui)整(zheng)個供(gong)(gong)(gong)(gong)(gong)應(ying)鏈(lian)(lian)(lian)成(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)產生(sheng)的(de)(de)(de)影響(xiang)和(he)(he)(he)重要(yao)(yao)程(cheng)度(du),不利于(yu)對(dui)供(gong)(gong)(gong)(gong)(gong)應(ying)鏈(lian)(lian)(lian)成(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)中(zhong)關鍵性成(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)的(de)(de)(de)控制和(he)(he)(he)管(guan)理。鑒于(yu)這一原(yuan)因,在考(kao)慮(lv)供(gong)(gong)(gong)(gong)(gong)應(ying)鏈(lian)(lian)(lian)成(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)作業過程(cheng)相關性的(de)(de)(de)同時(shi),對(dui)關鍵性的(de)(de)(de)影響(xiang)供(gong)(gong)(gong)(gong)(gong)應(ying)鏈(lian)(lian)(lian)競(jing)爭力、客戶滿(man)意度(du)的(de)(de)(de)成(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)予以(yi)足夠的(de)(de)(de)重視,供(gong)(gong)(gong)(gong)(gong)應(ying)鏈(lian)(lian)(lian)成(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)可劃(hua)分(fen)如(ru)下:采購(gou)成(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)、設(she)計成(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)、生(sheng)產成(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)、物流成(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)和(he)(he)(he)服務成(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)。
精(jing)(jing)(jing)益(yi)(yi)(yi)成(cheng)(cheng)本(ben)(ben)(ben)管(guan)(guan)(guan)理(li)(li)(li)(li)(li)(li)以(yi)客戶價(jia)值增值為導向(xiang),融(rong)合(he)精(jing)(jing)(jing)益(yi)(yi)(yi)采購、精(jing)(jing)(jing)益(yi)(yi)(yi)設計(ji)、精(jing)(jing)(jing)益(yi)(yi)(yi)生(sheng)產、精(jing)(jing)(jing)益(yi)(yi)(yi)物流和精(jing)(jing)(jing)益(yi)(yi)(yi)服(fu)務(wu)技術(shu),把精(jing)(jing)(jing)益(yi)(yi)(yi)管(guan)(guan)(guan)理(li)(li)(li)(li)(li)(li)思(si)想(xiang)與成(cheng)(cheng)本(ben)(ben)(ben)管(guan)(guan)(guan)理(li)(li)(li)(li)(li)(li)思(si)想(xiang)相(xiang)(xiang)結(jie)合(he),形成(cheng)(cheng)了(le)全新的(de)(de)成(cheng)(cheng)本(ben)(ben)(ben)管(guan)(guan)(guan)理(li)(li)(li)(li)(li)(li)理(li)(li)(li)(li)(li)(li)念--精(jing)(jing)(jing)益(yi)(yi)(yi)成(cheng)(cheng)本(ben)(ben)(ben)管(guan)(guan)(guan)理(li)(li)(li)(li)(li)(li)。它從采購、設計(ji)、生(sheng)產和服(fu)務(wu)上全方位控(kong)制企(qi)業(ye)供(gong)(gong)應鏈成(cheng)(cheng)本(ben)(ben)(ben),以(yi)達到(dao)企(qi)業(ye)供(gong)(gong)應鏈成(cheng)(cheng)本(ben)(ben)(ben)最(zui)優(you),從而(er)使企(qi)業(ye)獲(huo)得較強的(de)(de)競爭優(you)勢。精(jing)(jing)(jing)益(yi)(yi)(yi)成(cheng)(cheng)本(ben)(ben)(ben)管(guan)(guan)(guan)理(li)(li)(li)(li)(li)(li)思(si)想(xiang)十分豐(feng)富,管(guan)(guan)(guan)理(li)(li)(li)(li)(li)(li)方法(fa)很(hen)多,形成(cheng)(cheng)了(le)相(xiang)(xiang)互(hu)聯系、相(xiang)(xiang)互(hu)作用的(de)(de)方法(fa)體系。如果孤立(li)地看(kan)每一(yi)個思(si)想(xiang),每一(yi)種方法(fa),不能(neng)(neng)準確把握精(jing)(jing)(jing)益(yi)(yi)(yi)成(cheng)(cheng)本(ben)(ben)(ben)管(guan)(guan)(guan)理(li)(li)(li)(li)(li)(li)的(de)(de)精(jing)(jing)(jing)髓。精(jing)(jing)(jing)益(yi)(yi)(yi)成(cheng)(cheng)本(ben)(ben)(ben)管(guan)(guan)(guan)理(li)(li)(li)(li)(li)(li)的(de)(de)每個管(guan)(guan)(guan)理(li)(li)(li)(li)(li)(li)思(si)想(xiang),每種管(guan)(guan)(guan)理(li)(li)(li)(li)(li)(li)方法(fa)都(dou)不是(shi)孤立(li)的(de)(de),而(er)是(shi)互(hu)相(xiang)(xiang)之間有聯系的(de)(de),一(yi)種方法(fa)支持另一(yi)種方法(fa),方法(fa)又保(bao)證思(si)想(xiang)的(de)(de)實現,只有把供(gong)(gong)應鏈的(de)(de)精(jing)(jing)(jing)益(yi)(yi)(yi)管(guan)(guan)(guan)理(li)(li)(li)(li)(li)(li)思(si)想(xiang)與方法(fa)有機地組合(he)起來,構(gou)成(cheng)(cheng)一(yi)個完整的(de)(de)精(jing)(jing)(jing)益(yi)(yi)(yi)成(cheng)(cheng)本(ben)(ben)(ben)管(guan)(guan)(guan)理(li)(li)(li)(li)(li)(li)系統,才(cai)能(neng)(neng)發揮(hui)每種方法(fa)的(de)(de)功能(neng)(neng),才(cai)能(neng)(neng)達到(dao)系統的(de)(de)最(zui)終(zhong)目標--質量是(shi)好(hao)的(de)(de)、成(cheng)(cheng)本(ben)(ben)(ben)是(shi)低的(de)(de)、品種是(shi)多的(de)(de)、時間是(shi)快的(de)(de)。精(jing)(jing)(jing)益(yi)(yi)(yi)成(cheng)(cheng)本(ben)(ben)(ben)管(guan)(guan)(guan)理(li)(li)(li)(li)(li)(li)不斷追求增加企(qi)業(ye)的(de)(de)競爭力,這(zhe)是(shi)系統的(de)(de)最(zui)高層(ceng)次的(de)(de)目標。
精益生產的宗旨是在(zai)企(qi)業整個(ge)供
應(ying)鏈(lian)環(huan)節杜(du)絕一切(qie)浪費;作(zuo)業成(cheng)本(ben)管(guan)理(li)以(yi)作(zuo)業動(dong)因為(wei)切(qie)入點,作(zuo)為(wei)整個(ge)精益(yi)成(cheng)本(ben)管(guan)理(li)的(de)基石(shi);敏(min)捷(jie)制造的(de)目標是(shi)速度和滿意(yi)度,以(yi)達到(dao)綜合性(xing)競爭(zheng)能力;ERP系統實(shi)現了(le)整個(ge)供應(ying)鏈(lian)信息(xi)系統的(de)集成(cheng)性(xing)、準確性(xing)和實(shi)時性(xing),同時梳理(li)了(le)業務(wu)運作(zuo)流程。精益(yi)成(cheng)本(ben)管(guan)理(li)以(yi)供應(ying)鏈(lian)作(zuo)為(wei)整個(ge)成(cheng)本(ben)管(guan)理(li)的(de)連接紐(niu)帶,以(yi)ERP匯(hui)集供應(ying)鏈(lian)各方的(de)信息(xi),達成(cheng)精益(yi)成(cheng)本(ben)管(guan)理(li)目標。
由于精(jing)益成本(ben)管理主要對(dui)象為供應(ying)鏈成本(ben)的各(ge)個方面,依據供應(ying)鏈成本(ben)的劃分,精(jing)益成本(ben)管理具體(ti)來說應(ying)包含以下內(nei)容:
1.精益(yi)采購成本(ben)管理
國外學(xue)者研(yan)究認為,采(cai)購(gou)費用約占(zhan)銷售收入(ru)的(de)40%一60%,采(cai)購(gou)成(cheng)(cheng)本在企(qi)業供應鏈成(cheng)(cheng)本中占(zhan)有很大的(de)比重,降低(di)采(cai)購(gou)成(cheng)(cheng)本,成(cheng)(cheng)為降低(di)供應鏈成(cheng)(cheng)本的(de)關鍵(jian)點之一。
精益(yi)采(cai)(cai)購(gou)成本管理正是以(yi)采(cai)(cai)購(gou)為(wei)切入點(dian),通過規范企業的(de)采(cai)(cai)購(gou)行動(dong),實(shi)施科學決策和(he)有效控(kong)制,以(yi)質(zhi)量(liang)、價格(ge)、技術和(he)服(fu)務為(wei)依(yi)據,在需要(yao)的(de)時候、按(an)需要(yao)的(de)數量(liang)采(cai)(cai)購(gou)需要(yao)的(de)物資(zi),杜絕采(cai)(cai)購(gou)中的(de)高價格(ge)和(he)一(yi)切浪費。
精益(yi)采(cai)(cai)購(gou)(gou)(gou)成(cheng)本(ben)管理依托于(yu)精益(yi)采(cai)(cai)購(gou)(gou)(gou)來實(shi)現,精益(yi)采(cai)(cai)購(gou)(gou)(gou)要(yao)求建(jian)(jian)立健全企業采(cai)(cai)購(gou)(gou)(gou)體(ti)系,使(shi)(shi)采(cai)(cai)購(gou)(gou)(gou)工作規范(fan)化(hua)、制(zhi)度化(hua),建(jian)(jian)立決策透明機制(zhi),實(shi)行(xing)必要(yao)的(de)(de)(de)招標(biao)采(cai)(cai)購(gou)(gou)(gou),使(shi)(shi)隱(yin)蔽的(de)(de)(de)信(xin)息公(gong)開化(hua),防止暗箱(xiang)操作,在(zai)保證質(zhi)(zhi)量(liang)的(de)(de)(de)前提下,使(shi)(shi)采(cai)(cai)購(gou)(gou)(gou)價(jia)格降到(dao)(dao)最(zui)低;以公(gong)正、公(gong)開的(de)(de)(de)原則,來選(xuan)擇好供(gong)(gong)(gong)應商(shang),采(cai)(cai)用定向采(cai)(cai)購(gou)(gou)(gou)的(de)(de)(de)方(fang)式,即對每一種所需(xu)(xu)的(de)(de)(de)物(wu)料(liao)(liao),按質(zhi)(zhi)量(liang)、技術、服(fu)務(wu)和價(jia)格幾方(fang)面的(de)(de)(de)競爭能力,來選(xuan)擇供(gong)(gong)(gong)應商(shang),并與之建(jian)(jian)立長(chang)期(qi)、互惠(hui)互利的(de)(de)(de)戰略伙伴關系,實(shi)現供(gong)(gong)(gong)應渠(qu)道(dao)的(de)(de)(de)穩定和低成(cheng)本(ben);通過與供(gong)(gong)(gong)應商(shang)簽訂在(zai)需(xu)(xu)要(yao)的(de)(de)(de)時候提供(gong)(gong)(gong)需(xu)(xu)要(yao)的(de)(de)(de)數(shu)量(liang)、需(xu)(xu)要(yao)的(de)(de)(de)品種的(de)(de)(de)物(wu)料(liao)(liao)協議,實(shi)施適時采(cai)(cai)購(gou)(gou)(gou),得(de)到(dao)(dao)縮短提前期(qi)、減少(shao)物(wu)料(liao)(liao)庫(ku)存。精益(yi)采(cai)(cai)購(gou)(gou)(gou)使(shi)(shi)采(cai)(cai)購(gou)(gou)(gou)的(de)(de)(de)每一環節、每一過程的(de)(de)(de)成(cheng)本(ben)實(shi)現了(le)精益(yi)化(hua)控制(zhi)的(de)(de)(de)目標(biao),精益(yi)成(cheng)本(ben)管理思想(xiang)得(de)到(dao)(dao)了(le)充分體(ti)現。
2.精(jing)益設(she)計成本管理(li)
精益(yi)成(cheng)本(ben)管理的重點應放在產品(pin)開發(fa)階(jie)段,并將其看成(cheng)是企業(ye)競爭成(cheng)敗的關鍵。國外(wai)資料(liao)表明,在成(cheng)本(ben)起因(yin)(yin)上(shang),80%的產品(pin)是在產品(pin)設計(ji)階(jie)段形(xing)成(cheng)的,因(yin)(yin)此,成(cheng)本(ben)規劃工作要貫穿產品(pin)開發(fa)的全(quan)過程(cheng)(cheng),大體上(shang)要遵循以下程(cheng)(cheng)序(xu):
(1)確定新(xin)產品(pin)開發任務的同時規定新(xin)產品(pin)開發成本(ben)。目標(biao)成本(ben)是按照市場預(yu)測的銷(xiao)售價格、企業中(zhong)長期計劃(hua)目標(biao)利(li)潤(run)應用售價減法公式來(lai)確定的;
(2)目(mu)標成本按照產品結構分解落實到產品的各個總成本和零件上;
(3)產品開發的每個階段對(dui)目(mu)標成本實際達到的水(shui)平進行預測(ce)和(he)對(dui)比(bi)分析(xi);
(4)根據分析對比中發現的問題,通過價值工程(cheng)和價值分析方法,研究(jiu)和采用降低(di)成(cheng)本措施,保證不突(tu)破(po)目標成(cheng)本。
新(xin)產(chan)(chan)(chan)品(pin)(pin)(pin)目(mu)(mu)(mu)標成本(ben)(ben)在(zai)產(chan)(chan)(chan)品(pin)(pin)(pin)設(she)(she)計(ji)任務(wu)書中,與主要性能指(zhi)(zhi)標、質量指(zhi)(zhi)標一樣(yang),對指(zhi)(zhi)導產(chan)(chan)(chan)品(pin)(pin)(pin)開(kai)發(fa)(fa)工作(zuo)有剛性指(zhi)(zhi)令作(zuo)用。當開(kai)發(fa)(fa)出來(lai)的(de)新(xin)產(chan)(chan)(chan)品(pin)(pin)(pin)達不到(dao)目(mu)(mu)(mu)標成本(ben)(ben)又(you)無法改進(jin)時,它(ta)就會像一把鎖一樣(yang)把開(kai)發(fa)(fa)出來(lai)的(de)新(xin)產(chan)(chan)(chan)品(pin)(pin)(pin)鎖住。因為它(ta)直接(jie)關系到(dao)一個(ge)產(chan)(chan)(chan)品(pin)(pin)(pin)投入市場(chang)的(de)命運。作(zuo)好新(xin)產(chan)(chan)(chan)品(pin)(pin)(pin)目(mu)(mu)(mu)標成本(ben)(ben)控(kong)制工作(zuo),產(chan)(chan)(chan)品(pin)(pin)(pin)開(kai)發(fa)(fa)人員(yuan)的(de)業(ye)務(wu)素(su)質至關重(zhong)要,設(she)(she)計(ji)人員(yuan)既要精通(tong)產(chan)(chan)(chan)品(pin)(pin)(pin)設(she)(she)計(ji)開(kai)發(fa)(fa)技術,又(you)要掌握必(bi)要的(de)成本(ben)(ben)業(ye)務(wu)知識;而成本(ben)(ben)控(kong)制人員(yuan)應當是既懂技術經(jing)濟(ji)分析(xi),又(you)懂產(chan)(chan)(chan)品(pin)(pin)(pin)設(she)(she)計(ji)制造的(de)復合性人才。
3.精(jing)益生產成本管理(li)
成本(ben)(ben)改(gai)善是(shi)在生產制(zhi)造(zao)領域進行的(de)(de)(de)降低(di)成本(ben)(ben)的(de)(de)(de)活動(dong),也是(shi)通過(guo)徹底排除(chu)生產制(zhi)造(zao)過(guo)程的(de)(de)(de)各種浪費(fei)達到(dao)降低(di)成本(ben)(ben)的(de)(de)(de)活動(dong),精益(yi)生產成本(ben)(ben)的(de)(de)(de)改(gai)善有下列幾種方法:
(1)改善(shan)制(zhi)造(zao)(zao)技(ji)術(shu)(shu)降(jiang)低(di)成(cheng)本。制(zhi)造(zao)(zao)產品有兩種(zhong)技(ji)術(shu)(shu):一(yi)種(zhong)是(shi)生產技(ji)術(shu)(shu),又稱固(gu)有技(ji)術(shu)(shu);另一(yi)種(zhong)制(zhi)造(zao)(zao)技(ji)術(shu)(shu)是(shi)指(zhi)能夠(gou)熟(shu)練地掌(zhang)握使用(yong)現有設備、人員、材料和零(ling)件的技(ji)術(shu)(shu),又稱之為(wei)管(guan)理技(ji)術(shu)(shu)。精益成(cheng)本管(guan)理方式之所以能夠(gou)超越傳統(tong)成(cheng)本管(guan)理方式,在很(hen)大程度(du)上依賴于管(guan)理技(ji)術(shu)(shu)的成(cheng)功運用(yong);
(2)開展價(jia)值工程和價(jia)值分析,把技(ji)術和經濟結合起來(lai)考慮(lv),在(zai)確(que)保必要功能的前提(ti)下,求得最低成本;
(3)依(yi)賴精(jing)(jing)益(yi)(yi)(yi)(yi)生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan),消除一切(qie)浪(lang)費(fei),實現(xian)(xian)精(jing)(jing)益(yi)(yi)(yi)(yi)生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)成(cheng)本管(guan)理(li)(li)。精(jing)(jing)益(yi)(yi)(yi)(yi)生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)方(fang)式的成(cheng)功實現(xian)(xian)需要(yao)全(quan)體(ti)員(yuan)工(gong)(gong)(gong)的積極支持(chi)。團(tuan)隊(dui)(dui)活動和(he)(he)全(quan)體(ti)員(yuan)工(gong)(gong)(gong)自(zi)(zi)覺(jue)化(hua),是(shi)精(jing)(jing)益(yi)(yi)(yi)(yi)生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)方(fang)式很重要(yao)的特征。精(jing)(jing)益(yi)(yi)(yi)(yi)生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)是(shi)一項革命性的變(bian)革,它不僅(jin)要(yao)求(qiu)(qiu)(qiu)生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)技術(shu)(shu)自(zi)(zi)動化(hua)、生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)管(guan)理(li)(li)現(xian)(xian)代化(hua),而且要(yao)求(qiu)(qiu)(qiu)員(yuan)工(gong)(gong)(gong)的現(xian)(xian)代化(hua),要(yao)求(qiu)(qiu)(qiu)全(quan)體(ti)員(yuan)工(gong)(gong)(gong)發揚團(tuan)隊(dui)(dui)精(jing)(jing)神實行自(zi)(zi)覺(jue)化(hua),沒有(you)全(quan)體(ti)員(yuan)工(gong)(gong)(gong)自(zi)(zi)覺(jue)化(hua),精(jing)(jing)益(yi)(yi)(yi)(yi)生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)是(shi)不可能(neng)(neng)實現(xian)(xian)的。對員(yuan)工(gong)(gong)(gong)的素質(zhi)有(you)下列(lie)要(yao)求(qiu)(qiu)(qiu):思(si)(si)想觀(guan)念新,要(yao)樹立適應精(jing)(jing)益(yi)(yi)(yi)(yi)生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)方(fang)式的市場觀(guan)念、集(ji)體(ti)生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)觀(guan)念、精(jing)(jing)益(yi)(yi)(yi)(yi)思(si)(si)想和(he)(he)主(zhu)人翁意識,能(neng)(neng)自(zi)(zi)覺(jue)地(di)進行自(zi)(zi)主(zhu)管(guan)理(li)(li);業務技術(shu)(shu)精(jing)(jing),要(yao)求(qiu)(qiu)(qiu)員(yuan)工(gong)(gong)(gong)一專(zhuan)多(duo)能(neng)(neng),能(neng)(neng)一人多(duo)工(gong)(gong)(gong)位操作,并有(you)能(neng)(neng)力參與管(guan)理(li)(li)和(he)(he)技術(shu)(shu)工(gong)(gong)(gong)作;團(tuan)隊(dui)(dui)協(xie)作好(hao),要(yao)求(qiu)(qiu)(qiu)員(yuan)工(gong)(gong)(gong)發揮團(tuan)隊(dui)(dui)精(jing)(jing)神,依(yi)靠集(ji)體(ti)智慧去解決生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)中的難題(ti);精(jing)(jing)益(yi)(yi)(yi)(yi)精(jing)(jing)神強,要(yao)求(qiu)(qiu)(qiu)員(yuan)工(gong)(gong)(gong)把(ba)精(jing)(jing)益(yi)(yi)(yi)(yi)思(si)(si)想付諸于行動,消除一切(qie)無效勞動和(he)(he)浪(lang)費(fei),不斷(duan)(duan)改進和(he)(he)不斷(duan)(duan)完善。
(4)采用作(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)業(ye)(ye)(ye)(ye)成(cheng)本(ben)(ben)(ben)管(guan)(guan)理(li)。作(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)業(ye)(ye)(ye)(ye)成(cheng)本(ben)(ben)(ben)管(guan)(guan)理(li)是(shi)一種以作(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)業(ye)(ye)(ye)(ye)為基礎的成(cheng)本(ben)(ben)(ben)管(guan)(guan)理(li)方法,它將管(guan)(guan)理(li)重心放(fang)在(zai)作(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)業(ye)(ye)(ye)(ye)上,并(bing)以提高客(ke)戶價值(zhi)為目標(biao)。作(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)業(ye)(ye)(ye)(ye)成(cheng)本(ben)(ben)(ben)管(guan)(guan)理(li)是(shi)20世紀80年代(dai)后(hou)期使美國企業(ye)(ye)(ye)(ye)獲得再生的管(guan)(guan)理(li)方法。作(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)業(ye)(ye)(ye)(ye)成(cheng)本(ben)(ben)(ben)管(guan)(guan)理(li)模式下(xia),通(tong)過作(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)業(ye)(ye)(ye)(ye)對資源(yuan)的消耗過程、產品對作(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)業(ye)(ye)(ye)(ye)和資源(yuan)消耗過程的成(cheng)本(ben)(ben)(ben)動(dong)因分(fen)析,判別作(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)業(ye)(ye)(ye)(ye)和產品對資源(yuan)的耗費效(xiao)率,識別有效(xiao)作(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)業(ye)(ye)(ye)(ye)和無效(xiao)作(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)業(ye)(ye)(ye)(ye)、增值(zhi)作(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)業(ye)(ye)(ye)(ye)和非增值(zhi)作(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)業(ye)(ye)(ye)(ye),從(cong)而消除無效(xiao)的或不增值(zhi)作(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)業(ye)(ye)(ye)(ye),使成(cheng)本(ben)(ben)(ben)控制從(cong)產品級(ji)精(jing)細到作(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)業(ye)(ye)(ye)(ye)級(ji),在(zai)一定意義上真正體現了(le)精(jing)益(yi)成(cheng)本(ben)(ben)(ben)管(guan)(guan)理(li)思想。
4.精益物流成本管(guan)理
物流(liu)成(cheng)本(ben)(ben)(ben)在(zai)企(qi)業供(gong)應鏈成(cheng)本(ben)(ben)(ben)中(zhong)占(zhan)有較高(gao)的(de)比重,在(zai)制造(zao)業或零(ling)售業中(zhong)更為(wei)突出。物流(liu)成(cheng)本(ben)(ben)(ben)主要包括運輸成(cheng)本(ben)(ben)(ben)、存貨成(cheng)本(ben)(ben)(ben)、倉儲(chu)成(cheng)本(ben)(ben)(ben)和管理(li)費(fei)用(yong)等。在(zai)保證客戶價值(zhi)需求(qiu)的(de)情況下,追(zhui)求(qiu)物流(liu)成(cheng)本(ben)(ben)(ben)最小,這是精益(yi)物流(liu)成(cheng)本(ben)(ben)(ben)管理(li)的(de)根本(ben)(ben)(ben)目(mu)標。
精益物流成本管(guan)理可以通過精益物流來加以實現(xian)。精益物流要求(qiu)以客(ke)(ke)戶需求(qiu)為中(zhong)心(xin),從客(ke)(ke)戶的(de)(de)立(li)場來確定什(shen)么創造(zao)(zao)價值(zhi),什(shen)么不創造(zao)(zao)價值(zhi);對供(gong)應鏈中(zhong)的(de)(de)采(cai)購、產品(pin)設計(ji)、制造(zao)(zao)和分(fen)銷等每一個環節進行(xing)分(fen)析(xi),找(zhao)出不能提(ti)供(gong)增值(zhi)的(de)(de)浪(lang)費所(suo)在;根據不間斷(duan)、不迂回(hui)、不倒流、不等待和不出廢品(pin)的(de)(de)原則制定創造(zao)(zao)價值(zhi)流的(de)(de)行(xing)動(dong)方案(an)。及時(shi)創造(zao)(zao)僅由客(ke)(ke)戶驅(qu)動(dong)的(de)(de)價值(zhi),一旦發現(xian)有造(zao)(zao)成浪(lang)費的(de)(de)環節就及時(shi)消除,努(nu)力追求(qiu)完美。
精益物(wu)流(liu)成(cheng)本管理融合在精益物(wu)流(liu)之(zhi)中,實(shi)現(xian)了物(wu)流(liu)的準時、準確(que)、快速、高效、低(di)耗(hao),同時達成(cheng)了物(wu)流(liu)成(cheng)本管理的精益化。
5.精益服務(wu)成本(ben)管理
精益服(fu)務(wu)成(cheng)(cheng)(cheng)本(ben)(ben)是指在滿足客(ke)戶一定價(jia)值需(xu)求(qiu)情況(kuang)下(xia)的(de)(de)最(zui)小服(fu)務(wu)成(cheng)(cheng)(cheng)本(ben)(ben)。服(fu)務(wu)成(cheng)(cheng)(cheng)本(ben)(ben)是企(qi)業(ye)(ye)的(de)(de)支出,旨(zhi)在通過(guo)服(fu)務(wu)從而增(zeng)加客(ke)戶價(jia)值,在價(jia)格相同的(de)(de)情況(kuang)下(xia),吸引(yin)更(geng)多的(de)(de)客(ke)戶。服(fu)務(wu)成(cheng)(cheng)(cheng)本(ben)(ben)與消費(fei)者購買(mai)成(cheng)(cheng)(cheng)正比,企(qi)業(ye)(ye)支出的(de)(de)服(fu)務(wu)成(cheng)(cheng)(cheng)本(ben)(ben)越大(da),為(wei)客(ke)戶提(ti)供的(de)(de)各種服(fu)務(wu)項目就越多,方便(bian)和滿足客(ke)戶程(cheng)度就越大(da)。為(wei)了增(zeng)強競爭力,現代企(qi)業(ye)(ye)越來(lai)越重視對(dui)客(ke)戶的(de)(de)服(fu)務(wu),服(fu)務(wu)成(cheng)(cheng)(cheng)本(ben)(ben)已成(cheng)(cheng)(cheng)為(wei)企(qi)業(ye)(ye)供應鏈成(cheng)(cheng)(cheng)本(ben)(ben)的(de)(de)重要組成(cheng)(cheng)(cheng)部分。
雖然(ran)服(fu)務(wu)成(cheng)(cheng)(cheng)本(ben)(ben)(ben)的(de)(de)(de)增加,可以增加客戶(hu)(hu)價(jia)值,提高客戶(hu)(hu)滿意度,促進產品的(de)(de)(de)銷量,但并不意味著越大越好(hao)。服(fu)務(wu)成(cheng)(cheng)(cheng)本(ben)(ben)(ben)的(de)(de)(de)增加形成(cheng)(cheng)(cheng)企業總成(cheng)(cheng)(cheng)本(ben)(ben)(ben)的(de)(de)(de)增加,過高的(de)(de)(de)服(fu)務(wu),超出了客戶(hu)(hu)預期的(de)(de)(de)滿意水(shui)平,造成(cheng)(cheng)(cheng)了資(zi)源的(de)(de)(de)浪費,不符合成(cheng)(cheng)(cheng)本(ben)(ben)(ben)效益的(de)(de)(de)原則。精益服(fu)務(wu)成(cheng)(cheng)(cheng)本(ben)(ben)(ben)管(guan)理就是要將服(fu)務(wu)成(cheng)(cheng)(cheng)本(ben)(ben)(ben)控(kong)制在一定的(de)(de)(de)客戶(hu)(hu)價(jia)值需求(qiu)的(de)(de)(de)基礎上,保證客戶(hu)(hu)滿意的(de)(de)(de)最小值。精益服(fu)務(wu)成(cheng)(cheng)(cheng)本(ben)(ben)(ben)管(guan)理的(de)(de)(de)思想體現在既滿足客戶(hu)(hu)需求(qiu),又不造成(cheng)(cheng)(cheng)任(ren)何服(fu)務(wu)成(cheng)(cheng)(cheng)本(ben)(ben)(ben)的(de)(de)(de)浪費。
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